Flaked & Directly Expanded Breakfast Cereal Plant
Breakfast cereal (or just cereal) is a food product made from processed grains that is often eaten as the first meal of the day. It is eaten hot or cold, and can sometimes be mixed with milk, yogurt, or fruit. Some companies promote their products for the health benefits from eating oat-based and high-fiber cereals. In America, cereals are often fortified with vitamins but can also lack many of the vitamins needed for a hearty breakfast. A significant proportion of cold cereals are made with high sugar content. Many breakfast cereals are produced via extrusion.
Crispy Breakfast Cereals Making Machinery , A finished product having long lasting crispness in milk due to minimal damage of the cereal's starch structure during processing thanks to the particular process conditions. An end product exhibiting the best combination of texture, color and flavor base on an accurate control of the conditioning, drying and toasting stages of the process. Unlimited choice of shapes and formula for shaped cereal such as stars, crispness, pillows, rings, stars etc. Simple and fast possibility of inter company the two over mentioned lines, in order to obtain the widest range of products with minimum expense.
Our twin-screw extrusion lines produce expanded ready-to-eat breakfast cereals which are natural, coated or filled with a wide variety of recipes and shapes.
Twin-screw extruder is at the core of this very flexible and scalable manufacturing process. To meet market demand and manufacture new products, our food production lines are easily changed and adapted using simple add-ons, making it possible to manufacture bicolor or filled cereals, as well as flakes.
Technical flow chart of the breakfast cereal production line
After preparation, controlled quantities of raw materials and liquids are premixed and then dosed before being fed continuously and uniformly into the extrusion platform. This mixture is then cooked at the right temperatures using the thermo-mechanical energy provided by the twin-screw extruder. Texturing and shaping of expanded products are determined by the final design of the insert, while the expansion ratio is influenced by temperature of the extrudate, the types of ingredients used and moisture content.
The shaped products are then conveyed directly to the sugar coating system. The coated cereals are dried and cooled down to ambient temperature to retain crispness, as defined in the recipe. The products can also be filled when the unit has a co-extrusion add-on.
Features
-Best quality snacks food production line at most competitive price from the world renowned -snacks food projects manufacturer and exporter from India
-Produced in the advanced state of the art manufacturing facility
-Latest high-tech design of snacks food manufacturing machines for best performance
-Best quality mechanical & electronics parts are used for long working life of the snacks food equipment
-Sturdy design for continuous 24 x 7 running of snacks food production line
-All product contact parts of snacks food processing and packaging machines are made-up of food grade materials
-Produced by highly trained and professional production and supporting staff
-Stringent quality control to ensure 100 % customer satisfaction
-Prompt and accurate delivery with excellent logistics support to even very remote locations all over the world
-Best customer care and efficient after sales services
Our twin-screw extrusion lines produce expanded ready-to-eat breakfast cereals which are natural, coated or filled with a wide variety of recipes and shapes.
Twin-screw extruder is at the core of this very flexible and scalable manufacturing process. To meet market demand and manufacture new products, our food production lines are easily changed and adapted using simple add-ons, making it possible to manufacture bicolor or filled cereals, as well as flakes.
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