fully automated puffed corn line with capacity of 200kg/hr
Introduction of corn puff snack extruder
This machine designed and produced by our company is produced on the basis of the common corn extruders at home and abroad. Besides, it also has the advantages of our factory. The screw of the machine i as long as 1400mm which is longer than the common one of 1000mm. So that the corn can be melted sufficiently and thus solves the problems of half-cooked, not evenly melting, bad effect in the last half processing period, low working capacity. This machine can extrude many different kinds of materials, such as grains, flour, corn, sticky rice,wheat, beans,starch, meat etc.
Features of corn puff snack extruder
1.The snack food machine has the advantage of rational design, high automatic degree and accuracy control.
2. The main body material is stainless steel, which is easy to be cleaned.
3. The screws material is 38CrMnAl, which is wear-resisting
4. Our project is turn-key. We will send our engineer to your factory, install and debug the equipments, and train your operators.
5. The temperature and rotating speed can be controlled and adjusted.
In the mixer the raw materials are mixed and brought to the desired moisture level. The mix is then transferred to the extruder hopper; a level indicator ensures that the extruder does not run empty. In the extruder the raw materials are pressed through a die using high-pressure build-up by the screw and high temperature created by shear between sleeve and screw.
The pressure drop at the die causes the snack to expand and the face cutters set the desired snack length and mass. After extrusion the snacks are baked for extra crispness and for shelf-life.
They are then coated with palm oil, and then with flavor powder.
Coating takes place in the rotating coating drum. Now the snacks are ready to be packed; this is best done immediately. It is recommended that a buffer silo is installed between packing equipment and processing line, mainly to overcome the differences in operational speed.
Direct extrusion is the process whereby grits (of i.e. corn) is forced through a die into the final snack-shape, and flavorings are added to produce a tasty snack.
Sunrising Puff Snack Food is a very good snack food to enter into a new market because its raw material is low cost and it can have many different looks which refresh consumers’ mind easily.
Our twin-screw extrusion lines produce cereal flakes, both plain or coated. The twin-screw extrusion technology is at the core of this very flexible and scalable process. This technology is ideal to meet the market demands and breakfast cereal manufacturing : many raw materials are eligible with coating recipes such as sweet syrups, honey, chocolate and other compositions.
We share our process knowledge to process healthy and balanced products made with wholegrain cereals or including a mix of multi-grains like corn, wheat, oats, rice, barley, rye, Buckwheat or barley … Our automated production lines are used to produce consistently high quality products while keeping the same organoleptic characteristics as traditional flakes.
| New model Snack food extruder |
| model | SR-57 | SR-65 | SR-75 | SR-95 |
| main motor power(kw) | 30 | 37 | 90 | 132 |
| rotary cutter power(kw) | 2.2 | 2.2 | 2.2 | 2.2 |
| feeding power(kw) | 2.2 | 2.2 | 2.2 | 2.2 |
| oil pump power(kw) | 0.75 | 0.75 | 0.75 | 0.75 |
| heating power(kw) | 14 | 14 | 14 | 14 |
| capacity(kg/h) | 150 | 200 | 400 | 1000 |
| size(mm) | 2300*1000*1800 | 2600*1000*1800 | 5000*1100*2200 | 5500*1100*2200 |
Professional services for cheese puff snack food produce line
a. We can keep product design in the same level with internationally
advanced technology consistently.
b. We have high staff and excellent processing equipment, and quality control runs through the whole production process from parts stock
to the beginning of production.
c. We can guarantee customers superior quality machines up to design equipment and perfect working state.
d. Our technicians can also provide all kinds of relevant technology to make the food production clean, healthy and safe.
e. We will dispatch our technicians to your factory to guide you installation and commissioning work and training your operator.
f. We provide 1 year complete Guarantee and life-time maintenance service.
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Stainless Steel Corn Puff Extruder Machine , Fully Automatic Namkeen Making Machine Images
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